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光学分析装置 - 倒置显微镜 Qeye 200 / Qeye 800

Weld seam analysis – precise, fast and standard-compliant.

The Qeye 200 and Qeye 800 optical analysis systems by QATM set new benchmarks in visual quality control. As inverse macroscopes, they enable high-resolution image capture and precise measurement of weld seams, solder joints and components – directly on the macro-section.

The Qeye 200 specialises in the analysis of demanding laser welds – ideal for the automotive industry, electronics, and research and development in joining technology. The Qeye 800 excels in series production and materials testing, for example in steel construction and plant engineering, where weld shape, penetration depth and potential defects need to be assessed reliably.

Both systems deliver reproducible results in accordance with international standards such as DIN EN ISO 5817, supported by Intelligent Area Illumination and the powerful Qpix Control2 software – for laboratories that make no compromises on quality or throughput.

产品视频


紧凑精准,用于详细的宏观截面分析

  • 汽车行业的激光焊缝质量检测
  • 电子和精密工程中精细焊接接头的检测
  • 系列生产中窄而深的焊缝的分析
  • 生产中的过程监测与优化
  • 激光焊接工艺领域的研究与开发

Zoom scroll wheel

A handwheel allows for convenient and precise adjustment of the magnification range. Five pre-set steps ensure quick adapta-tion to different observation requirements

 

Analysis examples

14.9 x 11.2 mm
Field of view

9.3 x 7 mm
Field of view

5.9 x 4.5 mm
Field of view


用于质量和安全的精确宏观断面分析

  • 系列生产中焊缝的质量控制
  • 测试实验室中的材料测试
  • 焊缝熔深、焊缝形状及潜在缺陷的分析
  • 在汽车工业、钢结构和工厂工程中的应用
  • 连接技术领域的研究与开发

Programmable touch panel

The touch panel can be programmed with the following five functions as required: zoom in, zoom out, turn all lights off, turn all lights on, and start analysis.

Analysis examples

80 x 60 mm
Field of view

40 x 30 mm
Field of view

32 x 24 mm
Field of view

Areas of application Inverse Macroscopy

Areas of application Qeye 800 Qeye 200
Macro welds ✔✔✔
Laser welds ✔✔✔
Visual inspection for surface defects ✔✔ ✔✔
Visual inspection of components/PCB assessment ✔✔✔

创新型的操作 令人信服的优势

令人信服的优势 - 优化的试样照明

优化的试样照明

IAI=智能区域照明。Qeye系统拥有创新的LED分析区域照明功能。4处照明的每一面(右,左,前,后)均可以顺畅、单独地开启或关闭。这使得无须受到光线影响和研磨反射的干扰即可进行快速和更为精确的测试。

令人信服的优势 - 触控面板

触控面板

Qeye通过可自由编程的电容触键而具有令人印象深刻的易操作性。一旦对中,Q指示灯亮起以显示当前状态,并用来触发成像。位于角落处的触键可配置为控制LED照明,变焦,视场和亮度。软质触控面板反应灵敏,即使戴手套也可操作。

令人信服的优势 -

Qpix Control2

通过久经检验和备受信任的Qpix Control 2软件操作。仅使用一台PC, 就将硬度测试和光学分析结合到熟悉的用户界面。可在数秒内以实时图像,3D智能视窗的形式对焊缝试样进行有效测量和检测,硬度测试和宏观光学分析采用统一的报告系统。

Features and benefits

Qeye saves time, providing detailed analysis and measurement with supreme accuracy. Robust modern industrial design. Easy replacement of the glass sample carrier. Absolutely dust-tight due to assembly in a clean room.

应用 实践经验的优势

用例 - 测量工具

测量工具

精确的测量工具确保对试样的快速、轻松测量。包括长度,角度,圆形及用于选区或周长计算的多边形。变焦缩放和亮度可以单独校准。

用例 - 焊缝

焊缝

角焊缝测量,带全范围直观操作测量工具

  • 测量线易于调整
  • 焊缝质量评估
  • 可记录的备注

Template mode including reference image

Customised client templates can be saved along with a reference image of the survey and accessed at any time. Predefined survey elements and the QATM standard catalogue are also pre-installed in the system

Snapping measurement lines

Different measurement lines can be linked together individual-ly and precisely aligned with one another. This allows complex measurement tasks to be carried out in a structured and efficient manner.

用例 - 符合标准的测试设备

符合标准的测试设备

当然,所有必要的测量工具都是根据DIN EN ISO5817标准进行检测的软件的基础部分。比如:A尺寸、熔深、评估限值以及符合标准的检验报告。

工业4.0 为今天和未来而配备

工业4.0- 专业数据管理

专业数据管理

广泛的测试项目和完整的工作信息的背景结构提供了清晰结构化的批管理和模板的有效使用。模板选项提供了有关测试图案、样品、测试方法、指定和用户字段数据的所有必要信息。

工业4.0- 自动输出功能

自动输出功能

很多专业的输出功能都作为标配成为Qness解决方案的一部分。原始数据被输出到CSV/TXT和XML文件,报告被输出到MS word, Excel, PowerPoint和PDF文件-作为部分特定方案或单独输出。所有的输出配置可以单独储存为模板。

工业4.0- 条形码/二维码/DMC读取器

条形码/二维码/DMC读取器

Qpix软件平台支持条形码和二维码阅读器。无论是简单插入头文件(序列),管理用于模板自动选择的读取装置的完全整合,或从上级系统(选配)中调用数据-条形码/二维码阅读器都简化了硬度计的工作程序,同时也防止了操作错误。

工业4.0- Qconnect

Qconnect

Qconnect是QATM Qpix Control2软件中的界面,包含从组装生产线,打开XML界面(双向)和预定制插件方案比如QDAS插件,直到客户定制连接解决方案被Qness完整执行的组合。针对每种应用需求,我们都有专业的解决方案。

应用 Standard Assessement of welds

Standard-compliant weld evaluation – structured and fully documented. The Qeye systems support the entire inspection process: from the custom configuration of your own inspection standards directly within the software, through the systematic identification of irregularities in accordance with DIN EN ISO 5817, to a complete, print-ready inspection report with evaluation groups. This ensures that every test meets the highest standards – in a traceable and audit-proof manner.

Create custom standards

Design standards exactly as you want them – directly within our software. This allows you to implement standards efficiently and adapt them flexibly to your specific requirements.

Identification of irregularities

Once the survey has been completed, any irregularities can be assessed in accordance with DIN EN ISO 5817.

Standard test report

To ensure comprehensive documentation, all results can be included in a complete test report, including the evaluation groups

附件 & 工具 精密,清洁,毫不妥协

附件 & 工具 - 样品载玻片

样品载玻片

Small but extremely important tools for analytical purposes are sample holders. Available in sets of five, made from aluminium silicate glass (Gorilla Glass).

附件 & 工具 - Qeye罩盖

Qeye罩盖

Qeye屏蔽罩可以吸收外部光线,并完全消除反射。标配在每台Qeye中。

附件 & 工具 - 物镜测微计

物镜测微计

50mm刻度的物镜测微计,分辨率为0.1mm,确保轻松、精确地控制光学放大倍数。UKAS证书可选。

附件 & 工具 - QATM清洁材料

QATM清洁材料

高品质的微纤布,清洁布和特制玻璃清洁剂可实现完美的清洁闪亮。我们推荐仅使用特制的QATM清洁材料。