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研磨抛光机 Qpol PLUS 1 / PLUS 2

研磨抛光机 Qpol PLUS 1 / PLUS 2
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报价详情

Make it easy. Make it automated.

The Qpol PLUS 1 and PLUS 2 are automatic, single wheel or twin wheel grinding and polishing machines that can operate using either single or central pressure. They are suitable for working wheels with a diameter of 200/250/300 mm. The high-performance PLUS head also allows the use of large sample holders with diameters up to 185 mm (central pressure).

优点

  • 自动化进程: High-removal grinding/polishing, variable dosing of diamond suspensions/lubricants, contact pressure, speed control, and the direction of rotation (in-phase/out-of-phase) for the polishing head and working wheel are all variable and freely adjustable.
  • High flexibility: The L sample holder allows for the use of very large samples.
  • High reproducibility: Automatic sample preparation methods can be customized, and up to 200 preparation methods—protected by user account management—can be edited and saved. Grinding and polishing results remain consistent even when the process is repeated.


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研磨抛光机 Qpol PLUS 1 / PLUS 2 性能指标

耐用可靠

机器主体采用坚固的焊接铝制结构，并配有高品质、耐用的粉末涂层

  • 低振动设计确保操作极其平稳
  • 强大的速度控制驱动装置，性能卓越，即使处理大样品也游刃有余
  • 抗冲击塑料内槽具有出色的耐用性、耐腐蚀性和易于清洁的特点

Grinding/polishing head with swivel bearings

High level of user-friendliness and flexibility: The grinding/ polishing head is equipped with adjustable swivel stops for easy swiveling

  • Recessed handles on both sides with integrated push buttons for unlocking, ensuring convenient operation
  • Easy sample holder replacement thanks to the large gap between the grinding/polishing head and the work surface

简易清洁系统

单盘设计：所有部件易于拆卸，方便操作

  • The splash guard ring and working wheel can be removed with minimal effort, thereby reducing setup and cleaning times
  • 碗衬（塑料内衬）易于更换或清洁，以除研磨料和悬浮液残留

坚固的可拉出式水龙头

Easy and thorough cleaning of the work area and the grinding tray

  • 清洁加速功能：可清除研磨/抛光介质上的残留液体（在750 转/分的转速下3秒内甩干）
  • 在制备过程开始和结束时，水阀会自动开启
  • 坚固的水龙头配有可伸缩的软管延长件

可选: Qdoser加液系统

Can be optionally equipped with software-controlled dosing systems for high process flexibility

  • Qdoser GO:全自动、软件控制的加液系统，配备 4 个易于拆卸和重新补液的加液瓶，可获得可重复的制备效果（可选配磁力搅拌功能）
  • Qdoser PLUS: 还支持精细抛光（可选升级为 1 升瓶用于精细抛光悬浮液）

 

试样夹具

符合人体工程学设计的防溅挡圈

User-friendly design and the ability to quickly replace consumables

  • The ergonomically shaped splash guard significantly reduces splashing and can be used as a comfortable hand rest during longer procedures
  • Grip recesses allow for the replacement of grinding/ polishing media even when the ring is in place
防护罩(仅限A1 单盘型号）

直观且易于使用

符合人体工程学的7英寸工业触摸屏，配备 QATM 用户软件

  • Intuitive menu structure and easy configuration
  • Progress indicator for the current procedure via a status bar and an audible signal at the end of the grinding/polishing process
  • 内置计时器和直接显示扭矩/接触压力，以实现高重复性

High throughput, large samples and excellent reproducibility Plus grinding / polishing head

The PLUS grinding and polishing head delivers a contact pressure of 5–80 N in single pressure mode and 20–350 N in central pressure mode. Up to 6 samples with a diameter of 50 mm can be prepared at variable speeds using sample holders with a diameter of 160 mm, either in the same or opposite directions. In addition, thanks to the L-type sample holders, central-pressure sample holders with a diameter of up to 185 mm can also be used.

  • Reproducible results through automatic grinding and polishing
  • Easy to move thanks to recessed handles with integrated push buttons
  • Easy sample holder replacement thanks to ample clearance from the work surface

研磨抛光机 Qpol PLUS 1 / PLUS 2 超凡细节

1. Ergonomic Control panel

  • Compact 7-inch industrial touchscreen with intuitive QATM user software


2. Robust machine body

  • Sturdy powder-coated aluminum construction
  • USB port for data transfer (updates also possible)


3. Single disc design

  • Ergonomically shaped splash guard
  • Impact-resistant plastic tub

4. Faucet

  • Stainless steel faucet with a pull-out, flexible hose extension

5. Smart grinding/polishing heads

  • Supports both single pressure and central pressure
  • Two-hand operation for operator safety

6. Emergency stop switch

  • Stop all running processes and moving parts

7. 可选: Qdoser Plus Dosing unit

  • Automatic dosing of diamond suspensions/lubricants
  • Suspension storage bottles can be refilled and removed during operation
  • Enables automatic fine polishing of samples

High process flexibility Qdoser dosing systems

The fully automatic, software-controlled Qdoser dosing system speeds up the grinding and polishing processes in the materialography laboratory and is compatible with devices in the Qpol M, GO, and PLUS series. Four screw-top 500-ml glass bottles can be filled with QPREP diamond suspensions, QPREP lubricants (diamond lubricants), and/or QPREP fine-polishing suspensions through a separate opening in the lid. The suspension storage bottles are easy to remove, making them simple to clean. A backflush function keeps the connecting hoses clean.

Optimized filling and dosing

The suspension storage bottles can be removed at any time and refilled in a way that is optimized for application, e.g., with:

  • Qdoser PLUS: 3x diamond suspensions/lubricant and 1x fine polishing suspension (optional upgrade to a 1-liter bottle for fine polishing suspension)
  • Qdoser GO: 4x Dia-COMPLETE diamond suspensions

可选: Magnetic stirrer

A magnetic stirrer is available as an option for stirring the polishing agents to achieve excellent preparation results

  • The integrated magnetic stirrer prevents the suspension from settling
  • Optimal distribution of polishing particles through automatic stirring of the suspensions

 

Dosage

High flexibility and ease of use thanks to simple polishing agent dispensing

  • Easy installation of the dispensing nozzles into the designat-ed mount in the grinding and polishing head
  • Fully automatic, software-controlled dosing via the industrial touchscreen on Qpol machines
  • Dosing interval can be adjusted as needed
  • Including backflush function for easy cleaning

Qdoser ONE

Dropper bottle for easy and continuous dosing

  • Easy to use – Standard QATM suspension and lubricant bottles can be quickly and easily screwed onto the dispenser
  • Continuously variable dosing rate – The dosing rate is precisely controlled using an adjustment screw
  • Can be used with a stand or mounted on polishing head

 

完美的研磨和抛光 - QATM 耗材

研磨和抛光在使用正确的工具（知识、护理以及正确选择的耗材和设备）进行加工时，会更加可靠、安全和高效。

产品系列 "研磨"产品系列 "抛光"

研磨抛光机 Qpol PLUS 1 / PLUS 2 技术参数

研磨抛光机 Qpol PLUS 1

单盘装置
工作盘ø 200/250/300 mm
(recommended size: Ø 300 mm)
Inner diameter of the tubø 350 mm
试样夹具单点力: ø160 mm
中心力: 可达ø185 mm
样品数单点力: 1 - 6个样品, ø50 mm
中心力: 1 - 5个样品, ø50 mm
接触力单点力: 可调, 5 - 80 N
中心力: 可调, 20 - 350 N
Speed (grinding machine)30 - 600 rpm, 连续可调
转速 (磨抛头)30 - 160 min-1
水压1x Fresh water G ½" max. 6 bar
加液装置 (可选)Qdoser GO, Qdoser PLUS, Qdoser ONE
环境温度10 - 40 °C
运行功率工作盘: 0.75 kW (S1) / 1.1 kW (S3)
Grinding head: 0.37 kW (S1)
连接功率1.4 kVA
电源连接220 - 240 V, 50/60 Hz (1 Ph/N/PE)
100 - 120 V, 50/60 Hz (1 Ph/N/PE)
界面USB
B x H x T511 x 610 x 756 mm
重量（取决于设备）约65 kg

研磨抛光机 Qpol PLUS 2

双盘装置
工作盘ø 200/250/300 mm
(recommended size: Ø 300 mm)
Inner diameter of the tubø 350 mm
试样夹具单点力: ø160 mm
中心力: 可达ø185 mm
样品数单点力: 1 - 6个样品, ø50 mm
中心力: 1 - 5个样品, ø50 mm
接触力单点力: 可调, 5 - 80 N
中心力: 可调, 20 - 350 N
Speed (grinding machine)30 - 600 rpm, 连续可调
转速 (磨抛头)30 - 160 min-1
水压1x Fresh water G ½" max. 6 bar
加液装置 (可选)Qdoser GO, Qdoser PLUS, Qdoser ONE
环境温度10 - 40 °C
运行功率工作盘: 0.75 kW (S1) / 1.1 kW (S3)
Grinding head: 0.37 kW (S1)
连接功率1.4 kVA
电源连接220 - 240 V, 50/60 Hz (1 Ph/N/PE)
100 - 120 V, 50/60 Hz (1 Ph/N/PE)
界面USB
B x H x T901 x 610 x 749 mm
重量（取决于设备）approx. 80 kg

保留技术变更和出错的权利